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High Speed  commercial MK9 Cigarette Making Machine With MAX-S Assembling Machine

Commercial MK9 Cigarette Making Machine – Cost-Effective Industrial Cigarette Manufacturing Unit For Medium & Small Tobacco Factories

This combination consists of three machines: MK9 cigarette maker, MAXS plug assembler and HCF80 tray filler. It can be customized to produce king size cigarettes, super slim cigarettes or kreteks with different size. The cigarette weight can be inspected and the bad cigarettes can be rejected online automatically. 

Commercial MK9 Cigarette Making Machine

What Is Our Commercial MK9 Cigarette Making Machine?

The commercial MK9 cigarette making machine, also known as Molins Mark9 combination unit, is a mature mid-speed industrial cigarette production equipment widely adopted for commercial mass cigarette manufacturing worldwide. It consists of three integrated modules: MK9 tobacco rod forming host, MAX-S filter tipping assembler and automatic tray filler, realizing full automatic tobacco rolling, filter assembly and tray loading in one setMolins.

Compared with high-end PROTOS70 units, this commercial MK9 cigarette making machine features lower investment cost, smaller floor space and simpler operation & maintenance, perfectly matching medium-sized commercial cigarette factories, private label tobacco production workshops and shisha cigarette manufacturing plants. It seamlessly connects upstream primary processing equipment including tobacco steaming machine, tobacco separate machine, tobacco drying machine, tobacco storage silo and vibrating conveyor, and links downstream HLP2/GDX packaging machines. Equipped with compatible docking interface for KDF2 filter rod machine and capsule filter cigarette manufacturing machine, it can produce standard king-size, slim, super-slim and aroma capsule burst bead filter cigarettes to meet diverse commercial market demands.

Core Standard Technical Parameters of Commercial MK9 Cigarette Making Machine

  • Rated Production Speed: 4000–5000 cigarettes per minute
  • Applicable Cigarette Spec: Circumference 17–28.3mm; total length 65–120mm
  • Filter Rod Adaptation: 15–30mm acetate filter, capsule burst bead filter
  • Control System: Siemens S7 PLC + 12-inch touch screen HMI
  • Weight Detection: Online microwave scanner, automatic reject for unqualified cigarettes
  • Total Installed Power: 44.5–50KW
  • Machine Overall Weight: Around 7800KG
  • Working Voltage: 380V/440V 3-phase, customizable for local factory power grid

Key Advantages of Commercial MK9 Cigarette Making Machine For Commercial Tobacco Plants

  1. Outstanding Cost Performance For Commercial Mass Production Lower purchase cost and less site occupation than PROTOS70 high-speed units, ideal for commercial factories with medium daily output demand. Stable 24-hour continuous operation reduces unit cigarette manufacturing cost, perfect for small & medium commercial cigarette brands, OEM private label production.
  2. Precise Microwave Weight Control & Low Defect Rate Built-in real-time microwave tobacco density detection system automatically adjusts tobacco feeding flow, single cigarette weight deviation controlled within ±1%. Defective unqualified cigarettes are ejected automatically without manual sorting, guaranteeing uniform finished cigarette quality for commercial market sales.
  3. Flexible Multi-Spec Commercial Cigarette Production Quick mold & parameter switching supports king size, slim, super slim and kretek cigarettes. Cooperates with capsule filter cigarette manufacturing machine to produce menthol fruit burst bead filter cigarettes, covering mainstream commercial cigarette product lines with one machine.
  4. Intelligent Siemens PLC Automatic Control Touch screen one-click formula storage and recall, machine self-diagnosis & fault alarm system quickly locates abnormal positions, cutting troubleshooting downtime and reducing production loss during commercial mass orders.
  5. Modular Structure & Low Maintenance Cost Split three-unit modular design for easy disassembly, cleaning and vulnerable parts replacement. Our tobaccomachinery.top factory stocks full range MK9 spare parts for global fast delivery, greatly lowering long-term commercial operation maintenance expense.
  6. Full Compatibility With Complete Tobacco Production Workflow Standard feeding inlet connects vibrating conveyor and tobacco storage silo for steady uniform cut tobacco supply; finished cigarette tray outlet directly docks HLP2/GDX automatic packing machines. Matches all our primary processing equipment to build a full closed commercial cigarette production line from raw tobacco to boxed finished goods.

 Complete Commercial Production Workflow Matched With MK9 Cigarette Making Machine

  1. Raw tobacco processed via tobacco steaming machine → tobacco separate machine → casing & flavor preparation machine → tobacco drying machine
  2. Stabilized cut tobacco buffered & equalized inside tobacco storage silo, conveyed by vibrating conveyor to MK9 feeding hopper
  3. KDF2 filter rod machine produces acetate filter tips; optional capsule filter machine embeds aroma burst beads into filter rods
  4. Commercial MK9 unit completes tobacco rod rolling, filter tipping assembly and automatic tray filling
  5. Full cigarette trays transported to HLP2/GDX packaging machines for soft/hard carton wrapping for commercial retail delivery

As one-stop tobacco machinery supplier operating tobaccomachinery.top, we provide full supporting equipment matched with commercial MK9 cigarette making machine: complete primary processing machines, KDF2 filter rod makers, capsule filter inserting equipment, packaging machines and full stock of MK9 vulnerable spare parts, all compatible with original Molins MK9 mechanical standards.

High Speed MK9 Cigarette Making Machine With MAX-S Assembling Machine Highlights:

 

1. The cigarette cutting system uses the double-knife single-cutting system with lower-rise temperature and lower noise. This gives the very good quality of the cigarette cut.

2. The complete suction system and high air pressure system .

3. The hopper system adopts AC servo motor to directly drive the tobacco cutting system. The timing belts are used instead of the gears, so the even tobacco-feeding is greatly improved and the maintenance cost is reduced as well.

4. It adopts AC servo driving system that simplifies the mechanical structures and reduces the failure and maintenance cost, and improves the transmission precision.

5. Electric control system:

 

◆ control center: it adopts the SIEMENS PLC S7-300 series.

◆ weight controller: the microwave weight control system is adopted to avoid any harm to people.

◆ man-machine interface: The SIEMENS touch screen provides friendly man-machine interface, which displays the machine status and production data precisely. It is also  convenient to modify the system parameter and check out the failure.

 

High Speed MK9 Cigarette Making Machine With MAX-S Assembling Machine Parameters as below:
 


Output

5000cig/min (Normal Size)
3500cig/min (super slim/Nano)

Frequency

50Hz

Total power

50KVA

Cigarette parameter

Outside dimensions

Filter-cigarette length

65 ~110± 0.5 mm

Cigarette maker

3630× 1270 × 1870mm

Tobacco rod length

55 ~90 mm

Plug assembler

3340×1340× 1820mm

Cigarette diameter

φ 5.4 ~φ 9.0 mm

Tray Filler

2350×2400× 2100mm

Power supply

380V ± 10%(3phases)

Total weight

8600kg


 

 

Commercial MK9 cigarette making machine full combination unit MK9+MAX-S+tray filler for medium tobacco factory commercial production"

 

Making Process Requirements:
 


1. Ambient conditions

Temperature

20ºC--30ºC

Relative humidity

62%--68%

2. Paper bobbin

Tensile strength

≥0.85KN/m

Extensibility

>1.6%

Humidity

6%±1.5%

Joint number

<1/1000 m

3. Width

48±0.3 mm

Thickness

0.04mm~0.05 mm

4. Cut tobacco
 

Grade

A

Humidity

12.5%±0.5%

5. Compress air

5.5bar

6. Viscosity of VPA

For the maker

2500mPa.s-5000mPa.s

For the assembler

5000mPa.s-10000mPa.s